Important rules for printing factory construction

Important rules for printing factory construction

In the printing and processing process at printing factories in general, the production line includes a lot of equipment and machines that require high precision such as printers, stamping machines, CNC cutting machines, etc. Each operation, the printing system will produce thousands of prints. Just a small vibration transmitted on the ground, when transmitted to the machine foundation, can affect the accuracy of the printer line, cause errors and destroy a lot of publications, causing great damage.

Important rules for printing factory construction

Stable machine foundation, minimizing vibrations

In the printing and processing process at printing factories in general, the production line includes a lot of equipment and machines that require high precision such as printers, stamping machines, CNC cutting machines, etc. Each operation, the printing system will produce thousands of prints. Just a small vibration transmitted on the ground, when transmitted to the machine foundation, can affect the accuracy of the printer line, cause errors and destroy a lot of publications, causing great damage. Therefore, in factory construction, it is necessary to carefully calculate to ensure minimum vibration.

Thi công ép cọc và móng máy tại Nhà máy in bao bì - Công ty DORCO Living Vina Hà Nam, do DELCO làm tổng thầu xây dựng dự án
Construction of pile pressing and machine foundation at the Packaging printing factory – DORCO Living Vina Ha Nam Company, by DELCO as the general contractor for the project.

Contractors often apply the method of pressing concrete piles to construct the foundation. The machine line will then be placed on this concrete pile system, ensuring stable foundation, no settlement, no movement when the whole factory line is in operation.

The ground in general can transmit vibrations: a production line of a neighboring factory, or vehicles traveling on road can also generate a certain amount of vibration and transmit it to the printer foundation. DELCO uses the method of cutting the machine foundation separately from the surrounding foundation, using elastic material to surround the split cut, helping to prevent the transmission of vibrations from the outside into the machine foundation.

Construction and installation of anti-vibration rubber sheets
Construction and installation of anti-vibration rubber sheets in the Project of Renovating the foundation for the packaging printer line at Dorco Vina Hung Yen Razor Factory, by DELCO as the general contractor.

Other notes

The characteristic of the printing industry is the use of materials containing many components with high levels of pollution such as pigments, solvents, additives, etc. Enterprises must have a method of collecting waste ink, waste oil, etc. using physico-chemical technology to thoroughly remove contaminated components. Wastewater must meet QCVN 40 – 2011/BTNMT standards before being discharged into the environment.

Hệ thống xử lý nước thải do DELCO thi công tại Nhà máy công nghệ Spindex Hà Nội
Wastewater treatment system built by DELCO at Spindex Hanoi Technology Factory specializes in precision machining and assembly for the printer, washing machine, car, etc.

In addition, investors when building a printing factory also need to pay attention to waterproof building materials, air conditioning systems, ventilation systems, lighting, etc. to ensure the best printing quality. Because after printing, most finished products are stored in the warehouse for a while to allow the printing ink to dry. If the construction of waterproofing, ventilation and air conditioning items is not guaranteed, it can cause unstable humidity, cause mold damage to finished products, and cause significant damage to businesses.

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